DOWE MC S Series Mica Insulators for Railway & High-Speed Train Electrical Systems
Mica ceramic insulators offer superior heat resistance, electrical insulation, and durability, ideal for aerospace, energy, and industrial uses.
- Model:
- S
- Operating Temperature:
- 300°C
- Withstand Voltage Level:
- 10KV-32KV(1min)
- Tensile Strength:
- 6KN-9KN
- Screw:
- M6/M8/M10/M14/M16
- Material:
- MICA
- Torgue strength:
- 12N·m-140N·m
Mica ceramic insulators are high-performance, fully inorganic, non-metallic insulating components. By combining the durability of ceramics with the versatility of plastics, they offer several key advantages:
- Exceptional Reliability & Longevity – Stable operation under various environmental conditions.
- Flame-Resistant & High-Temperature Tolerance – Can withstand temperatures exceeding 300°C without combustion.
- Superior Chemical Resistance – Excellent resistance to acid and alkali corrosion, ensuring long-term stability.
- Outstanding Electrical & Mechanical Strength – High voltage resistance, strong insulation properties, and superior mechanical durability.
- Low Dielectric Loss – Enhances efficiency and performance in electrical applications.
Applications
Due to their superior insulating properties and durability, mica ceramic insulators are widely used in:
- Aerospace & Aviation – Reliable insulation in extreme conditions.
- Chemical & Metallurgical Industries – Resistance to corrosive environments.
- Machinery & Petroleum Sectors – High mechanical strength for industrial applications.
- Energy & Transportation – Stable performance in power generation and electrical systems.
- Electronics & Electrical Engineering – Ideal for high-voltage and precision insulation.
Classification of Mica Insulators
Mica insulators are categorized into five main series based on their structural features:
- A Series – Both ends feature metal inserts in the form of studs.
- B Series – Both ends have metal inserts with threaded holes.
- C Series – One end has a stud, while the other has a threaded hole.
- D Series – A single metal insert in the form of a stud at one end.
- S Series – Helical-shaped design with threaded hole inserts at both ends.
Custom Non-Standard Solutions
In addition to standard models, we offer customized mica insulator solutions tailored to specific application needs. Our engineering team can design and manufacture non-standard insulators with customized:
- Shapes and Dimensions – Adapting to unique installation requirements.
- Metal Insert Configurations – Studs, threaded holes, or other specialized fittings.
- Material Combinations – Optimized for high voltage, extreme temperatures, or specific environmental conditions.
With extensive experience in custom insulation solutions, we provide rapid prototyping, small-batch production, and large-scale manufacturing, ensuring high-quality, cost-effective, and reliable products for diverse industrial applications.
Contact us to discuss your custom mica insulator requirements!
H: Insulator height (mm)
D: Maximum insulator diameter (mm)
M×L: Stud size – M (stud diameter) × L (stud height) (mm)
m×d: Threaded hole size – m (hole diameter) × d (hole depth) (mm)
Type | Dimension | Electrical property | Mechanical property | Weight | ||||||||||
Dimensions(mm) | Dimension of inserts(mm) |
Arc-over vlotage (KV) |
Breakdown voltage (KV) |
Endure voltage [KV(1min)] |
Creepage line length (mm) |
Insulation resistance (MΩ) |
Tensile strength (KN) |
Compressive strength (KN) |
End flexural strength (KN) |
Torsion resistance (N·m) |
g | |||
H | D | M1xL1 | M2xL2 | |||||||||||
MC3536S1 | 35 | 36 | 8x8 | 8x8 | 20 | 20 | 17 | 69 | 106 | 6 | 15 | 1.6 | 35 | 100 |
MC3536S2 | 35 | 36 | 6x8 | 6x8 | 20 | 20 | 17 | 69 | 106 | 6 | 15 | 1.6 | 35 | 100 |
MC3536S3 | 35 | 36 | 10x8 | 10x8 | 20 | 20 | 17 | 69 | 106 | 6 | 15 | 1.6 | 35 | 100 |
MC4045S1 | 40 | 45 | 6x10 | 6x10 | 20 | 20 | 16 | 82 | 106 | 8 | 20 | 1.6 | 35 | 165 |
MC4045S2 | 40 | 45 | 8x10 | 8x10 | 20 | 20 | 16 | 82 | 106 | 8 | 20 | 1.6 | 35 | 165 |
MC5050S1 (19 Hexagon) |
50 | 50 | 10x12 | 10x12 | 26 | 30 | 22 | 90 | 106 | 19 | 40 | 4 | 50 | 250 |
MC5050S2 (19 Hexagon) |
50 | 50 | 12x12 | 12x12 | 26 | 30 | 22 | 90 | 106 | 19 | 40 | 4 | 50 | 250 |
MC5050S3 (20 Hexagon) |
50 | 50 | 12x12 | 12x12 | 26 | 30 | 22 | 90 | 106 | 19 | 40 | 4 | 50 | 250 |
MC5050S4 (20 Hexagon) |
50 | 50 | 10x12 | 10x12 | 26 | 30 | 22 | 90 | 106 | 19 | 40 | 4 | 50 | 250 |
MC5050S5 (20 Hexagon) |
50 | 50 | 8x12 | 8x12 | 26 | 30 | 22 | 90 | 106 | 19 | 40 | 4 | 50 | 250 |
MC5050S6 (20 Hexagon) |
50 | 50 | 8x12 | 8x12 | 26 | 30 | 22 | 90 | 106 | 19 | 40 | 4 | 50 | 265 |
MC6060S1 | 60 | 60 | 16x16 | 16x16 | 30 | 35 | 32 | 116 | 106 | 19 | 40 | 6 | 140 | 420 |
MC6060S2 | 60 | 60 | 14x16 | 14x16 | 30 | 35 | 32 | 116 | 106 | 19 | 40 | 6 | 100 | 440 |
MC6060S3 | 60 | 60 | 10x16 | 10x16 | 30 | 35 | 32 | 116 | 106 | 19 | 40 | 6 | 50 | 450 |
MC6060S4 | 60 | 60 | (12*1.5)x16 | 10x16 | 30 | 35 | 32 | 116 | 106 | 19 | 40 | 6 | 50 | 450 |
MC6060S5 | 60 | 60 | 12x16 | 10x16 | 30 | 35 | 32 | 116 | 106 | 19 | 40 | 6 | 50 | 450 |
MC6060S6 (19 Round, 17 Hexagon) |
60 | 60 | 12x16 | 12x16 | 30 | 35 | 32 | 116 | 106 | 19 | 40 | 6 | 100 | 450 |